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Sublimation vs. Heat Press vs. Screen Printing: Which is Best for Your Custom Print?

by Steven Lee 27 Mar 2025 0 Comments
Sublimation vs. Heat Press vs. Screen Printing: Which is Best for Your Custom Print?

Introduction

Choosing the right printing method can be confusing! Should you go with sublimation, a heat press transfer, or screen printing? Each process has its pros and cons depending on your design, material, and intended use. Let’s break them down to help you decide!

Sublimation Printing: Best for Vibrant, Full-Color Prints

✅ Works best on light-colored polyester fabrics and hard surfaces (mugs, tumblers).
✅ Ink becomes part of the fabric, making it soft to the touch and long-lasting.
✅ Designs will never peel, crack, or fade over time.
Does not work on cotton—only polyester or polymer-coated surfaces.
❌ Cannot print on dark-colored items.

Heat Press Transfers: Great for Small Batches & Cotton Fabrics

✅ Can be used on cotton, polyester, and blends.
✅ Works well for small orders (no setup fees like screen printing).
✅ Allows for full-color designs, including photos.
❌ Design sits on top of the fabric, meaning it can crack or peel over time.
❌ Not as durable as sublimation or screen printing.


Screen Printing: Best for Large Orders & Bold Designs

Extremely durable—ink is absorbed into the fabric for long-lasting prints.
✅ Best for bulk orders (cost-effective for large quantities).
✅ Works on cotton, polyester, and blends in both light and dark colors.
Limited colors per design—each color requires a separate screen.
❌ Not ideal for highly detailed or photo prints.


Final Thoughts: Which One Should You Choose?

  • If you want photo-realistic designs on polyester ➡️ Go with sublimation.
  • If you need a one-off print on cotton or polyester ➡️ Use heat press.
  • If you're printing bulk orders with bold designs ➡️ Screen printing is best.

Still unsure? Contact us at Personalized Imprint, and we’ll help you pick the perfect method for your custom design!

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Where your ideas meet fabric—custom apparel that tells your story, your way. 👕✨

The State of the Custom Apparel Industry

Custom apparel printing has totally leveled up—it's not just about slapping a logo on a shirt anymore. It’s about turning your wildest design dreams into reality and then confidently strutting around like you just invented fashion. There's something powerful (and slightly magical) about wearing your own creations. You’re not just wearing clothes; you’re wearing you. And let's be honest, nothing says "I’ve got this" like rocking a t-shirt you designed, complete with a pun only you fully understand. Confidence boost: activated.
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